Comprehensive Guide to Design for Manufacturing (DFM) in Plastic Injection Molding
Table of Contents
The Goal of Design for Manufacturing
The Basics and Benefits of Design for Manufacturing
13 DFM Guidelines for Reducing the Costs and Challenges Associated with Manufacturing a Plastic Component
Estimating Manufacturing Costs
Why DFM is Important for the Injection Molding Process
Benefits of DFM for Plastic Injection Molding
Critical Elements of Design Optimization
FUERD's 4-Part Approach to Plastic Part Design Optimization
Understanding Materials for Plastic Components and Their Role in DFM
Discussion Points That Guide Plastics Materials Selection for Injection Molding
A Basic Guide to Material Selection for Injection Molding
Understanding Surface Finishing and its Role in DFM
Technology Supporting the Plastic Injection Molding DFM Process
Advantages of a Scientific Molding Process
Connect with FUERD
IATF16949&ISO 9001 CERTIFIED
FUERD was founded in 1987 with a small die casting tooling and die casting facility located in Ningbo. Today, the company has become one of the largest and most diversified die casting companies in the China. FUERD grew considerably and built an expert in large, thin-walled die castings serving the lighting and auto industries.
✧ General Feacture:
Let's work together to make your designed-part life come from here...
we offer molds for export , also molding production in China, either service is optional for you.
1. Manufacturing Range: from tooling to final production run ...
2. Material: Thermoplastics,Composites, Elastomer, Thermosets...
3. Lead-Time: 2~4 weeks for tooing, and 2 weeks for mass injection production.
4. Tolerance: 0.02mm
5. Quality Management: IATF16949&ISO 9001 CERTIFIED
6. Advantage: High quality, low prices, fast turnaround,
Can form complex shapes and fine details
Excellent surrface finish
Good dimensional accuracy
High production rate
Low labor cost
Scrap can be recycled
7. Application: Housings , Medical equipment , containers, caps, fittings, Household appliances , kitchenware,
transportation tool , digital & telecommunication products, toys, custom produc ts, auto parts , etc
✧ Products Description:
|Product Name:||FUERD Maker Mold Molding Service Plastic Injection Parts die casting mold|
|Mold Cavity:||Single, Mult, Family...|
|Molding Material:||ABS, PA6, PA12,PA66, PBT, PC,PC/ABS,PC/PBT,PE-HD,PE-LD,PEI,PET,PETG,PMMA,POM,PP,PPE,PS,PVC,SA...|
|Color:||transparent, solid color according to your requests|
|Surface:||textured,glossy or mirror polished,printing,plantingect.|
|Mold Material:||S45C, P20, 718, 718H, 2738, 738H, NAK80, SKD61, E420, etc. (for
|File Formats:||Autodesk Inventor, SolidWorks, CATIA V5, Solid Edge, UGS NX, Pro/ENGINEER
STEP, IGES, SAT, DWG, DXF, VDA.
|Mold Life:||300,000~1,000,000cyces according to your requests|
|Runner:||Cold, hot runner such as YUDO.MASTER.SYNVENTIVE.etc.|
|Lead time to T1 sample:||3~5 weeks|
|lead-time for production:||1~2 weeks|
|Quality:||IATF16949&ISO 9001 CERTIFIED|
|Service:||OEM &ODM service. and mold for exports as well.|
X-Ray：Check the shrinkage sand hole inside the produc
CMM：Check the product position, parallelism, isometric tolerance and dimension
Final inspection line
Standard Or Custom Packing
1. Engineering Designing
Innovatived tooling designs engineered and optimize your new and existing parts...at FREE COST to You!
2. Lower Tooling Costs
Quickly soft tooling to make under 1000 part for your testing to avoid die casting mold investment risk and saving product test time!
3. Lower Part Costs
Automatic and manually die casting production process to save part costs.
4. Assembly line
Final assembly line to make sure all parts good fitting together for whole project requirement.
5. Customer Service
Professional project engineer directly work with your designing engineers from the designing stage through product delivery.
6. Reliable Quality
Integrated Quality Management system IATF16949 & ISO 9001 certified from RFQ to delivery to control of good quality.
7. On-time Delivery
Above 98% of molds and product can be shipped on time.
8. Manufacturer experience
More than 35 years manufacturer experience with satisfied customers.