Permanent Mouldings Aluminum Casting Molds

Products Mode:
Place of Origin: NingBo, China
Brand Name: Fuerd
Model Number: OEM
Material: ADC12, A380, A360, A413, 3#, 5#, 8# Zinc alloy
Method: Die Casting
Cavity: Single or Multiple
Surface treatment: Sand blast, powder coating, shot blast, e-coating
Color: Custormer's Requirements
Size: Customer's 2D/3D Drawing
Drawing Format: 2D/(PDF/CAD)3D(IGES/STEP)
Certification: ISO9001:2015 / IATF16949
MOQ: 100pcs
Supply Ability: 50000 Piece/Pieces per Month
Port: Zhejiang, China

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Description

Permanent Mouldings Aluminum Casting Molds

The permanent mold casting process consists of the following steps:
Mold preparation - First, the mold is pre-heated to around 300-500°F (150-260°C) to allow better metal flow and reduce defects. Then, a ceramic coating is applied to the mold cavity surfaces to facilitate part removal and increase the mold lifetime.

Mold assembly - The mold consists of at least two parts - the two mold halves and any cores used to form complex features. Such cores are typically made from iron or steel, but expendable sand cores are sometimes used. In this step, the cores are inserted and the mold halves are clamped together.

Pouring - The molten metal is poured at a slow rate from a ladle into the mold through a sprue at the top of the mold. The metal flows through a runner system and enters the mold cavity.

Cooling - The molten metal is allowed to cool and solidify in the mold.
Mold opening - After the metal has solidified, the two mold halves are opened and the casting is removed.

Trimming - During cooling, the metal in the runner system and sprue solidify attached to the casting. This excess material is now cut away.

IATF16949&ISO 9001 CERTIFIED
FUERD was founded in 1987 with a small die casting tooling and die casting facility located in Ningbo. Today, the company has become one of the largest and most diversified die casting companies in the China. FUERD grew considerably and built an expert in large, thin-walled die castings serving the lighting and auto industries.

✧ Products Description:

Material Aluminum alloy: ADC12, ADC10, A360, A380, A356, 6061, 6063
Magnesium alloy: AZ91D, AM60B,
Zinc alloy: ZA3#,ZA5#,ZA8#
Processing Craft Drawings→ mould making → die casting →rough machining → CNC machining→surface treatment →product checking→ packing →delivery
Tolerance ± 0.05mm
Surface Treatment Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Polishing, Sandblasting, Passivation, Powder coating, Spray painting, Etc.
Quality Assurance IATF16949&ISO 9001 CERTIFIED
Quality Guarantee Two years
Inspection 1.Foundry in-house: 100% inspection on critical dimension; 100% on appearance.
2.Third Party inspection available upon requirement
Mainly Testing Facility Three-dimensional measuring instrument (CMM), Salt spray test box, Dynamic balance detector, Pneumatic detection
Features & Advantage 1.High machining accuracy, the flatness within 0.1mm.
2.High strength and not easy to deform, has good electrical and thermal conductivity.
3.High finish appearance,smooth surface roughness is Ra1.6 after machining.
4.The machining precision is high and the assembly structure is seamless.
5.No granules, no spots and no painting peel off in appearance.
6.Smooth appearance, corrosion resistance.  
Standard 1.Aluminum alloy: ISO3522-84, ASTMB85-96, JISH5302:2000, EN1706:1998
2.Magnesium alloy: ISO/DIS16220-1999, ASTMB93/B93M-98, EN1754-1997
3.Zinc alloy: ISO301-1981,ASTMB327-98, JISH2021:1999, EN12844:1998
Application 3C industry, lighting decoration, electrical appliances, auto parts, furniture parts, electric tool, medical equipment, intelligent automation equipment,other metal casting parts.


Ningbo FUERD OEM High Precision Mold Aluminum Alloy Magnesium Zinc Make Die Casting NINGBO Mould.


✧ Packaging Details:
Wooden box, pallet or customized package upon customer's request, die casting mould
Port: Ningbo

✧ Lead Time:

Quantity(Pieces) 1 - 3000 >3000
Est. Time(days) 25 To be negotiated


✧ Equipment:
 

Product DFM

Mold Making

Centralized smelting

Die casting

Casting monitoring

Automatic polishing

Shot blasting

CNC Machining

Ultrasonic cleaning

Tensile testing

Spectrum analyzer

X-Ray:Check the shrinkage sand hole inside the produc

CMM:Check the product position, parallelism, isometric tolerance and dimension

Final inspection line

Standard Or Custom Packing

 

✧ Why cloose us:

  • 1. Engineering Designing
    Innovatived tooling designs engineered and optimize your new and existing parts...at FREE COST to You!

  • 2. Lower Tooling Costs
    Quickly soft tooling to make under 1000 part for your testing to avoid die casting mold investment risk and saving product test time!

  • 3. Lower Part Costs
    Automatic and manually die casting production process to save part costs.

  • 4. Assembly line
    Final assembly line to make sure all parts good fitting together for whole project requirement.

  • 5. Customer Service
    Professional project engineer directly work with your designing engineers from the designing stage through product delivery.

  • 6. Reliable Quality
    Integrated Quality Management system IATF16949 & ISO 9001 certified from RFQ to delivery to control of good quality.

  • 7. On-time Delivery
    Above 98% of molds and product can be shipped on time.

  • 8. Manufacturer experience
    More than 35 years manufacturer experience with satisfied customers.

 

✧ FAQ:

  •   1. Are you a manufacturer or a trading company?
    We are factory that provide mold ,die casting, CNC and all process related .
  •   2. How to quote?
    Received the sample or drawing in CAM/STP/IGS form, then we will make the quotation.
  •   3. What kind of production service do you provide?
    Mold making, die casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.
  •   4. What's the production time for new molds and mass production?
    30-60 days to make the new moulds, mass production takes around 30-45 days, also we can speed up process urgently if need.
  •   5. Payment terms
    Tooling cost:  TT 50% with order, the balance after sample approved.
    Mass production:  TT 50% with order, the balance at sight of B/L
  •   6. How about the packing?
    Both standard and customized will be available.